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Subchapter 6. Elevator Safety Orders
Article 17. Manlifts

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§3097. Construction Requirements for Manlifts Arranged for Front Loading.


(a) Enclosures. The manlift shall be located in an enclosure protected by a self-closing, self-locking door or gate at each landing located in the same relative position except where building layout prevents identical location. Corners of gates shall be rounded.
Exception: The enclosure may be omitted at landings accessible only to plant personnel trained to use the manlift in the performance of their duties within the plant when guards described in 3097(e)(1)(A) and (B) are provided.
(1) The enclosure shall be not less than 6 feet high and of substantial material that will, if of openwork, reject a 2-inch ball.
(2) Keys to allow access to the manlift shall be issued to authorized personnel only.
(3) Doors or gates shall be arranged to be opened from the manlift side without use of a key.
(4) Doors or gates shall be located in the enclosure so that they are not in line with the floor openings for the manlift.
(5) Visitor Warning Requirements. A conspicuous sign having the following legend:
AUTHORIZED PERSONNEL ONLY
shall be displayed at each landing. Sign shall be of block letters not less than 2 inches in height and shall be of a color offering high contrast with the background color.
(b) Floor Openings. All floor openings through which the steps of a manlift pass shall be uniform in size, located vertically in line, and shall conform to the following:
(1) The clearance between the floor opening and side of the step, measured parallel with the plane of the belt, shall be not less than 7 inches nor more than 9 inches.
(2) The clearance between the front edge of the step and the edge of the floor opening, measured at the center line of the step, shall be not less than 14 inches nor more than 15 inches.
(3) The radius of curvature at the corners of the floor openings shall be approximately 15 inches.
(c) Landings.
(1) The clearance between the floor or mounting platform and the lower edge of the conical guard above it required by Section 3097(d) shall be not less than 7 feet 6 inches. Where this clearance cannot be obtained, no access to the manlift shall be provided and the manlift runway shall be enclosed when it passes through such floor.
(2) The landing area and access route to the manlift shall be kept clear at all times.
(3) The landing surfaces at the entrances and exits to the manlift shall be so constructed and maintained as to provide safe footing at all times. (Coefficient of friction of not less than 0.5.)
(4) Emergency landings shall be provided as follows:
(A) Where there is a travel of 50 feet or more between floor landings, one or more emergency landings shall be provided so that there will be a landing (either floor or emergency) for every 25 feet or less of manlift travel.
(B) Such emergency landings shall be accessible from both runs of the manlift and shall be constructed to meet the requirements of the floor landings.
(C) Emergency landings shall be completely enclosed with a standard railing and toeboard and shall give access to the ladder required in Section 3097(i).
(d) Floor Opening Guards.
(1) On the ascending side of the manlift, all landings shall be provided with a bevel guard or cone meeting the following requirements:
(A) The cone shall make an angle of not less than 60 degrees with the horizontal. An angle of less than 60 degrees but not less than 45 degrees may be used where ceiling heights do not allow the clearance required by Section 3097(c).
(B) For Manlifts installed prior to 1988, the guard shall extend not less than 36 in.(0.914m) outward from the face of the belt, measured at the center line of the belt. For Manlifts installed after Jan. 1, 1988, the guard shall extend not less than 42 in.(1.57m) outward from the face of the belt, measured at the center line of the belt.
(C) The cone shall be made of not less than No. 18 M.S. gage steel or material of equivalent strength or stiffness. The lower edge shall be rolled to a minimum diameter of 1/2 inch and the interior shall be smooth with no rivets, bolts, or screws protruding.
(2) In lieu of the fixed guards specified in Section 3097(d)(1), floating type safety cones may be used. Such floating cones are to be mounted on hinges at least 6 inches below the underside of the floor and so constructed as to actuate a limit switch should a force of 2 pounds be applied on the edge of the cone closest to the hinge. The depth of this floating cone need not exceed 12 inches.
(e) Protection of Entrances and Exits to Steps.
(1) The entrance and exit to the manlift shall be arranged so the landing area extends not less than 2 feet nor more than 3 feet from the edge of the floor opening to the runway enclosure, measured perpendicular to the plane of the manlift belt. Where the enclosure is more than 3 feet from the edge of the floor opening, or where the enclosure is not required by Section 3097(a), the following additional guards shall be required:
(A) A standard guardrail located so the landing area extends not less than 2 feet nor more than 3 feet from the edge of the floor opening to the guardrail, measured perpendicular to the plane of the belt and
(B) Standard guardrails parallel to the side guards required by Section 3097(f) and forming, with the side guards, a maze type entrance to the landing area of the manlift.
(2) Additional guardrails or partitions shall be required whenever arrangements are such that the loading and unloading can be done from the side of the manlift step or when access to the landing area or floor opening is direct rather than by a definite guided indirect route.
(3) The combination of side guards, enclosures, and guardrails shall be arranged to minimize the hazard of debris or materials falling down the runway for the mainlift.
(f) Side Guards for Openings.
(1) In order to preclude side loading, the floor opening at each landing shall be guarded on the open sides by panels of not less than No. 13 M.S. gage flattened expanded metal to reject a 1-inch ball in a frame of angle iron or pipe.
(2) The side guard shall be not less than 6 feet high and of a length so that the end posts are located at least to the ends of the manlift step but not more than 4 inches beyond the step.
(3) The side guards shall be located not more than 4 inches from the sides of the floor openings.
(4) Both ends of the side guards shall be equipped with a handle projecting approximately 4 inches from the end post in the direction away from the plane of the belt. The handle shall have closed ends rounded to the end post of the side guard and shall extend from approximately 3 feet to 5 1/2 feet above the floor.
(5) The top ends of the side guards shall be rounded where the top and end posts meet.
(g) Bottom Arrangement.
(1) At the bottom landing the clear area shall be not smaller than the area enclosed on the floors above, and any wall in front of the down-running side of the belt shall be not less than 48 inches from the face of the belt. This space shall not be encroached upon by stairs or ladders.
(2) The side guards and handholds shall be installed at approximately the same location as on the floors above.
(3) The lower (boot) pulley shall be installed so that it is supported by the lowest landing served. Pits are not permitted.
(4) A mounting platform or floor shall be provided in front of the up-run at the lowest landing, at or above the point at which the upper surface of the ascending step assumes a horizontal position.
(A) The clearance between the edge of the floor or mounting platform and the ascending step shall be approximately the same as the clearance between the floor opening and the step at the floors above.
(B) The top surface of the mounting platform shall extend the entire distance between side guards and shall be not less than 14 inches deep.
(h) Top Arrangement.
(1) Top Arrangements-Clearance from Floor. A top clearance shall be provided at least 11 feet above the top terminal landing. This clearance shall be maintained from a plane through each face of the belt to a vertical cylindrical plane having a diameter 2 feet greater than the diameter of the floor opening, extending upward from the top floor to the ceiling on the up-running side of the belt. NO encroachment of structural or machine supporting members within this space shall be permitted.
(2) The top pulley shall be located so:
(A) There shall be a clearance of at least 5 feet between the center of the head pulley shaft and any ceiling obstruction.
(B) The center of the head pulley shaft shall be not less than 6 feet nor more than 9 feet above the top terminal landing.
(3) On the up-running side of the manlift, an emergency ladder shall be provided adjacent to one of the side guards. The top rung of the ladder shall be located approximately 6 feet above the floor and side rails of the ladder shall extend not less than 3 1/2 feet above the top rung. The supporting member of the side guard may be used as one of the side rails of the ladder.
(4) On the up-running side of the manlift, rails shall be provided extending from the top of each side guard on a radius to a point approximately 3 feet above the center line of the head pulley. These rails may be extensions of the supporting members of the side guards and may be carried over in a semicircle.
(i) Emergency Exit Ladders.
(1) A fixed metal ladder accessible from both the “up” and “down” run of the manlift shall be provided where the vertical distance between landings exceeds 20 feet.
Exception: Manlifts installed before June 5, 1947.
(2) Such ladder shall be in accordance with the regulations of Section 3277, Article 4, of Title 8, CAC (General Industry Safety Orders) for ladders, except that enclosing cages shall not be provided.
(A) Manlift supporting members may be used as side rails if desired.
(j) Illumination.
(1) Both runs of the manlift shall be illuminated at all times when the lift is in operation. An intensity of not less than 1 foot-candle, measured at the belt, shall be provided for the entire runway and shall illuminate the warning signs required by Section 3099(i)(2).
(2) Lighting of manlift runways shall be by means of circuits permanently tied into the building circuits (no switches), or shall be arranged to be turned on by the starting switch controlling the manlift motor, or shall be controlled by switches at each landing. Where separate switches are provided at each landing, any switch shall turn on all lights necessary to illuminate the entire runway. Where the runway lighting is turned on by the starting switch controlling the manlift motor, the lighting for the floor landings shall be controlled by other means.
(3) Adequate lighting, not less than 5-foot candles, measured at the landing area, shall be provided at each floor landing.
(4) A light and convenience outlet shall be provided in each machine room or controller space.
(5) A red warning light of not less than 40-watt rating shall be provided immediately below the upper landing terminal and so located as to shine in the passenger's face.
(k) Electrical Wiring and Equipment.
(1) Wiring and electrical equipment for the manlift shall comply with the regulations of CCR, Title 24, Part 3, Article 620.
(2) The disconnect means shall be located adjacent to the motor controller and shall be arranged to be locked in the open position.
(3) Two motor starting switches are required, arranged so that if either switch should be mechanically held in the closed position the other switch shall break the circuit to the drive motor and automatic brake when any of the up limit stops or the stopping device are actuated.
(4) The motor controller shall be located within the top landing enclosure for the manlift.
(l) Access to and Work Space for Machinery.
(1) An adequate platform shall be provided for serving or repairing the drive machinery.
(A) All open sides of work platforms 30 inches or more above floor level shall be guarded by a standard rail and toeboard.
(b) Access to work platforms shall be by means of a permanent ladder or stairs.
(2) Moving equipment shall be guarded against accidental contact.
(m) Weather Protection. The entire manlift and its driving mechanism shall be protected from the weather at all times.
FIGURE 3097-A
FIGURE 3097-B
(Title 24, Part 7, Section 7-3097)
Note: Authority cited: Section 142.3, Labor Code. Reference: Section 142.3, Labor Code.
HISTORY
1. Amendment filed 8-30-74; effective thirtieth day thereafter (Register 74, No. 35).
2. Amendment of subsections (a) and (j)(3) filed 9-12-74; effective thirtieth day thereafter (Register 74, No. 37).
3. Amendment of subsection (b)(2) filed 6-23-77; effective thirtieth day thereafter (Register 77, No. 26).
4. Amendment of subsection (d)(1)(B) and Figure 3097-B filed 6-12-87; operative 7-12-87 (Register 87, No. 26).
5. Amendment of subsection (k)(1) filed 6-29-94; operative 7-29-94 (Register 94, No. 26).
6. Editorial corrections (Register 95, No. 34).
7. Change without regulatory effect amending subsection (m) to provide more legible illustrations in Figures 3097-A and 3097-B filed 5-1-2009 pursuant to section 100, title 1, California Code of Regulations (Register 2009, No. 18).


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