Tosco Avon
Fire
February 23,
1999
California
Department of Industrial Relations
Division of
Occupational Safety and Health
·
Visible
Leak observed at approximately 1:00 p.m. from the fractionator tower block
valve on the naphtha draw line, 50-unit fractionator
·
Steps
taken to isolate and stop leak on naphtha draw line.
·
Naphtha
draw line stops leaking.
·
Work
requests for repair/replacement of naphtha draw line.
·
Inspection
determines thinning in top section of naphtha draw line.
·
Additional
inspection of naphtha draw line.
·
On
2/13/99, leak reappears at site of leak noticed on 2/10/99; naphtha stripper
refills with naphtha, valves are retightened and naphtha stripper is pumped
out.
·
Original
leak site on naphtha draw line resumes weeping.
·
Valves
re-tightened, naphtha stripper pumped out again.
·
Bleeder
valves in line noted as plugged.
·
Attempt
to clear bleeder valves fails.
·
Line
work continues.
·
Line
again inspected.
·
Preparation
for line removal next day.
Timeline: Tosco
Avon Fire (Continued)
·
Work
on naphtha draw line (NDL) in preparation for its removal.
·
Attempts
to drain reveal control valve sludged up after being blocked in.
·
Top
section of NDL is cut and removed to grade.
·
Further
attempts to drain NDL again fail. Solid
plugging found.
·
Liquid
leaks from NDL as second cut is made.
·
Lunch
·
Draining
operation continues and second cut on NDL resumes.
·
Naphtha
leaks out second cut, then top cut of NDL, dousing workers.
·
Fire
breaks out at 12:10 p.m.
·
Initiation
of emergency shutdown of 50-Unit Fractionator and firefighting/rescue efforts.
·
Fire
under control at 12:38 p.m.